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Main Contractor: Georgiou Group
Project Value: $80 million
The New England Highway is proposed to be upgraded at Bolivia Hill, located 57.0km north of Glen Innes, NSW. The upgrade of the 2.1km section of road is to include realignment of the highway to improve poor horizontal alignment and steep grades. The existing two-lane highway will be upgraded by construction of a 325m long new bridge and excavation into the existing cutting to widen and realign the highway.
The Georgiou Group (GG) has been awarded the construction contract and GG in-turn has engaged Geoinventions to aid with the reinforced soil structure (RSS) retaining wall design. A very temporary high retaining wall was required to provide construction access to Pier 1 and Pier 2 for the new bridge during the two year construction period. Due to the existing sloping topography, the design needed to incorporate very steep slopes in front of the retaining walls.
The 9.0m high RSS retaining wall consisted of a wrap around mesh facing which was faced with geotextile as it’s a temporary wall with a design life of two years. The units were ordered to have a facing angle of 80 degrees which would be supported with tow steel brackets. This provided a rigid face during the compaction process. The wall was reinforced using a 100kN/m geogrid reinforcement at 600mm vertical spacings.
Besides having to support construction loading from Trucks and Vehicles, Georgiou requested that the wall be designed to accommodate a 135T Crawler Crane situated 5.0m away from the wall face. This equated to a surcharge load of 250kPa while construction materials were lifted to the Pier locations.
Geoinventions conducted both stress based and strain based design to ensure stability of the RSS retaining wall. Furthermore, Geoinventions engineers assisted the construction team with the installation training and continual site inspections to ensure construction quality was as per our design.
The construction of the retaining wall was completed within two months during August and September 2018. The entire project is expected to be completed late 2020.
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Contractor: Doval Constructions (QLD) Ltd.
Project Value: $4 million
Queensland Rail (QR) undertook slope stabilisation works on two sections of the Helidon to Toowoomba railway. These sections were damaged during flood events over the last ten years and required long term stabilisation before slips could undermine the railway tracks. Long term stabilization techniques adopted ranged from a piled wall to anchored slopes with shotcrete and carefully placed rock revetments.
Geoinventions was engaged by Doval Constructions (QLD) Ltd to design the following temporary works:
During piling operations, Geoinventions provided a RPEQ experienced Geotechnical Piling Assessor with over 10 years experience to log, inspect and certify the piles according to MRTS63. Geoinventions additionally monitored all cut slope stability during construction and inspected placement of material at approved stockpile locations.
A critical part to the project was instrumentation of the slopes so any movement could be recorded during the construction process. Geoinventions developed the instrumentation and monitoring plan which included eight inclinometers, three tiltmeters and several survey markers. Monitoring results were provided to all stakeholders through a customised database developed by the in-house geotechnical team at Geoinventions which could be accessed at any time from any mobile device.
The project was completed safely and successfully in early June 2020.
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Contractor: BMD Constructions
Project Value: $15.40 million
Leanyer Sanderson Stabilisation Ponds treats 1.5m litre of wastewater everyday. The inlet facilities filter out large objects and pollution at beginning of the wastewater treatment process. The inlet upgrade works aims to improve the performance of the ponds, reducing the environmental impact and improve the treatment of odour at the site.
Goeinventions were engaged by BMD Constructions to provide the design and certification for the temporary retention and excavation for the new proposed waste stabilisation pond (WSP) inlet works at Leanyer wastewater treatment plant (WWTP). The proposed development is to construct a new inlet pipe and other associated infrastructure on an existing pond embankment. The excavation will be required to a maximum depth of approximately 4.8m below the current pond surface level.
To retain the old pond dam wall which consists of compacted clay sandy gravel fill and soft clay,m original geotechnical information indicated no groundwater ingress and better soil conditions, however during excavation, soil conditions indicated soft clay with leakage of water through the clay lined pond wall.
Geoinventions opted to design two sheet pile retaining wall to retaining the fill based on the current soil conditions and groundwater ingress experienced. Due to the depth of soft clay experienced, the design required 7.0m long L755 profile sheet piles installed at the pond wall crest. Another challenge experienced was the high intensity rainfall events which occurred during construction which increased the softening effects of the soft clay and increased pond water levels.
Due to the criticality of the project and varying conditions, Geoinventions managed project construction and design risk by having a full time experienced geotechnical engineer on site to coordinate the installation of sheet piles. Trigger levels and constant monitoring of the sheet pile wall following heavy rainfall events gave greater confidence to BMD and their clients.
The project was successfully completed without failure to the pond wall or risk to construction personnel.
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300 high strength geogrid was required as soil reinforcement. Finite element and limit equilibrium analyses were performed to verify several critical design sections including a sensitivity check on key design parameters. A technical paper is being presented at the International Conference on “Landslides and Slope Stability” in Bali, Indonesia on 25 – 27th September 2019.
]]>Asset Owner: Queensland Rail
Project Value: ≅$48 million
The Darling Downs and South West Queensland Regions produces around a third of Queensland’s agricultural products and cotton. The Queensland Government invested $48 million to upgrade the railway along the Toowoomba and Little Liverpool Ranges.
The upgrade project involved lowering the entire railway including the railway within eleven heritage listed rail tunnels constructed in the 1860’s. The objective was to create enough clearance for a 9’6” high cube freight shipping container to be transported by rail. By achieving this, it would decrease the quantity of heavy vehicles required to transport freight on the highway from South West Queensland to the Port of Brisbane. This reduces overall transport costs, maintenance on road infrastructure and traffic accident risk. This rail upgrade would in turn enhance agricultural growth in the region and boost commercial benefit to farmers.
In addition to each heritage listed tunnel, consideration has been given to the condition of structures, access roads, existing cut slopes, design life, construction methodology, proposed track possession regimes and safety during construction.
In order to lower four tunnels in one rail shutdown, BMD Constructions engaged Geoinventions to provide high level excavatability/rippability assessment of rock for Tunnel 3, Tunnel 4, Tunnel 5 and Victoria Tunnel. Geoinventions classified the rock material into a number of categories and rock consisted predominantly of either Sandstone or Tuff. Geoinventions produced a geological long section profile along each tunnel alignment indicating excavatability difficulty which could be adopted on-site by the contractor. Both the Point load index (Is50) and defect spacings of the rock were analysed so easy ripping or hard digging could be identified prior to the rail closure.
All rock lowering within these four tunnels were conducted successfully in one rail shift using a surface miner with zero impact on the heritage listed structures.
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Project Value: $11 million
A large number of roads across the South Coast Region sustained significant damage as a result of Severe Tropical Cyclone Debbie in March 2017. The Nerang-Murwillumbah Road project required reconstruction due to a large slope failure following extreme weather events during the cyclone. The rehabilitation project was awarded to Doval Constructions which comprised of batter stabilisation works and a 144m long retaining wall. The permanent design included the installation of a debris catch fence up-slope and a long bored-pile retaining wall downslope to support the increased width of the carriageway and a drainage channel.
Geoinventions having significant range design experience was engaged by Doval Constructions to provide the temporary works design on this project. This included a steep excavation next to the existing road which was to remain open and relocated. A high risk temporary working platform which would be used for the construction of the bored pile retaining wall was designed to cater for two piling rigs operating simultaneously on steep slopes during the pile installation.
Geoinventions conducted slope stability assessments and bearing pressure calculations for the design of the working platforms. To ensure construction cost-effectiveness and reducing the use of quarry material, Geoinventions adopted on-site backfill material for temporary working platform construction. Due to the steep slope and high working loads, the working platform was reinforced with geogrid.
Geoinventions geotechnical engineers were engaged to manage the risk on site during construction, release construction hold points, witness soil nail installation and assist construction crew. Geoinventions having experienced on-site piling experience were also appointed as the Geotechnical Piling Assessor for verification of the bored piles according to DTMR standards.
The project was successfully completed successfully in June 2019.
]]>Project Value: $3.4 million
Geoinventions Consulting Services Pty Ltd (GCS) was engaged by Fraser Coast Regional Council to provide a geotechnical design for the proposed Reinforced Soil Wall (RSW) required for the Madsen road upgrade project. This project involves the reconstruction of a 600m section of Madsen Road, Urraween from Morgan Circuit to south of Windsor Way. The purpose was to realign the existing road and allow for safer passage for motorists. Due to the height of the existing embankment and subsoil conditions, the project was deemed as a moderate risk to instability which GCS successfully addressed during the detailed design and construction phases of the wall.
The RSW system adopted for the build comprises of large precast interlocking concrete blocks with two various block sizes. The large modular blocks allowed for rapid installation was was reinforced with 160kN/m geogrid going back 9.5m at its highest point. The large blocks were selected for this project for both their structural properties and aesthetic appeal. Both AS4678:2002 and RMS R57 specifications were referenced for the design.
The RSW is approximately 125.0m in length and has a maximum wall height of 10.58m with a service life of 120 years. At the highest part of the wall, the foundation material beneath the footprint of the structure had to be removed and replaced with crushed rock due to the presence of soft incompetent soil. A 150mm concrete footing was cast over the crushed rock layer which was founded on XW Rock to provide a level foundation for the large blocks. To allow for construction equipment and future traffic loading, a 20kPa uniformly distributed load was applied to the back of the wall.
GCS completed the retaining wall design on schedule and assisted both the principal contractor SGQ and Fraser Coast Regional Council during the construction phase to deliver the retaining wall as per the design. The entire project was delivered on time and within the project budget.
Services Geoinventions provided include:
Contractor: BMD Constructions
The Teddington Weir water treatment plant is located on the banks of the Tinana Creek and provides clean drinking water to the town of Maryborough which is situated 210km North of Brisbane.
Geoinventions Consulting Services Pty Ltd (GCS) were engaged by BMD Constructions during the tender stage to assist with design optimization of the current design proposed by the original principal consultant. After thorough review of the geotechnical conditions, GCS proposed three alternative options which would make the construction of the intake pump station easier, safer and more cost effective. One of these methods were proposed as an alternative tender, and together with other industry “smarts” created a successful bid.
GCS was also engaged during the construction phase of the project for the following designs:
GCS provided value on the design optimization for slope protection around the deep excavation as can be seen from the photos above. GCS geotechnical engineers inspected the current slope to confirm insitu conditions and design geometry. From the site inspection, temporary surface protection to prevent rockfalls within the work area below was required. Extremely weathered to moderately weathered sandstone cut slopes ranged between 10.0m and 7.0m on either side of the work area. The principal designer had nominated reinforced shotcrete on the earth dam and side slopes which would have increased the construction schedule and added additional expenditure to the project. Based on GCS experience with slope stabilization, GCS nominated the slopes be protected with Macmat-R which combines high strength rockfall mesh with a turf reinforcement mat. This provides protection from rock falls 600mm in diameter or smaller from impacting workers below. This protection method was cheaper and easier to install and provides instant protection to the work area below.
The project was successfully completed within the timeframe with the cost effective alternative solutions provided by Geoinventions. All project Key Performance Indexes (KPIs) were achieved with Zero Injury Loss Time.
]]>Moreton Bay Regional Council had to undertake some urgent road and drainage repair along Mount Samson Road,
Samsonvale QLD due to the localised settlement caused by an existing deteriorated steel corrugated pipe. The
newly proposed stormwater culvert system was approximately 30.0m long and 9.7m below the top of the road
embankment. The scope of this project involved soil investigation, bulk earthworks, new larger stormwater culvert
drainage system and reinstatement of road.
Geoinventions Consulting Services (GCS) were engaged by Doval Constructions Pty Ltd, to provide the shoring box
assessment during temporary excavation, temporary slope stability design and design of the Reinforced Soil
Structure (RSS) for the upstream embankment. The temporary retention for 9.7m of soil involved installing a 5.0m
high shoring box for vertical cut and the remaining 4.7m depth cut to 60 degrees. The 60 degree temporary slope
protection was secured with Combigrid 40/40 with N20 reinforcing pins. This reduced the footprint for the existing
road removal and minimised the volume of excavation. Doval and GCS managed to reuse all the existing material
as part of the backfill although minimal import was necessary.
The reinforced embankment design adopted ACETex® Pet Woven Geotextile with a Macmat®R turf reinforcement
mat to ensure revegetation. This allowed for the reinforced embankment to be constructed as efficiently as
possible to reopen the road as quickly as possible and also saved construction time and cost as it is costly and
timely effective than other engineering methodologies. This project has been completed one (1) week earlier than
the project timeline.
The services Geoinventions provided included:
– Stability assessment for the excavation and lateral capacity of the proposed shoring boxes under the
surcharge load from the excavator and crane operation.
– A reinforced upstream embankment design.
– Provision of construction staging drawings.
– Analysis and selection of new concrete pipes and fill in bed, haunch and side zone.
– Site inspections.
Construction commenced in 29/10/2018 and was completed 07/12/2018 ahead of schedule.
Project Value: $29 million
The Combaula site is part of the Australian Pacific LNG’s gas processing facilities project. The plants will be processing the raw natural gas from the gas fields for delivery to domestic and global market. The site is located approximately 45km north of Yuleba, Southwest Queensland.
Geoinventions Consulting Services Pty Ltd (GCS) were contacted by BMD Constructions with an intention to review the current internal road pavement designs for the Combabula Gas Processing Facility. This is the primary access road linking Horse Creek Road to the Gas Plant Facility for the APLNG development area.
GCS conducted several geogrid reinforced pavement designs in accordance with the AASHTO Guide for Design of Pavement Structures 1993. This design concept was adopted in localised “soft spot” areas to improve subgrade strength. GCS also reviewed current geotechnical information, conducted new on-site tests and established a new geotechnical data set for the pavement design optimisation.
The geotechnical data set comprises of longitudinal soil profiles, CBR long section profiles and an Atterberg Limit test result summary chart. GCS conducted a thorough review of the laboratory test results, reinterpreted the CBR strengths and categorised the subgrade into four subgrade strengths. This optimised the pavement design by allowing the client to construct different pavement types depending on four subgrade strengths.
Other services GCS provided include:
This resulted in significant cost savings of more than $1 million dollars and reduced the construction timeframe on internal roads considerably.
]]>Geoinventions Consulting Services (GCS) were engaged by HDR Engineering to provide the geotechnical design of a bored pile retaining wall system. The maximum retained height is approximately 2.8m and the design life of the retaining wall will be 120 years in accordance with the standard AS4678-2002 Earth-Retaining structure. As the neighbouring properties along Hamilton Rd are in close proximity to the proposed construction site, the space for constructing conventional retaining walls was insufficient. The bored pile retaining wall design required a minimal construction footprint to retain the existing soil, reduced the amount of excavation and negated the need for imported fill.
Geoinventions were additionally contracted by Doval Constructions Pty Ltd to design the working platforms for the piling rig and conduct the geotechnical assessment of the bored piles.
The services Geoinventions provided included:
Construction commenced in mid February 2018 and was completed July 2018 ahead of schedule.
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